By Sebastián Faúndez, Practice Leader of Analytics at GEM Mining Consulting

Introduction

GEM Mining Consulting presented the results of a study that compares, within the same simulation environment, two fleet-dispatch strategies in an open-pit operation: a reinforcement learning (RL) policy and a traditional heuristic. The goal was to measure, under level rules and without external interference, how far AI-based optimization can go when the effective constraint is in the fleet rather than the plant.

What GEM Mining Consulting Did and Why It Matters

The consultancy designed a controlled experiment to answer a central question: can AI make better dispatch decisions than classic rules if everything else is held equal? When the bottleneck is in the fleet, due to availability, distances, or congestion, a better allocation policy can translate into more material moved with the same equipment, less idle time, and a smaller footprint per tonne.

Methodology

A digital mine was built using a discrete-event simulator that models routes, grades, shovels, trucks, crushers, and queues, as well as random failures and planned stoppages. Both approaches, AI and heuristic, operated with the same decision cadence, identical availability, and the same constraints on plant feed within predefined grade ranges. The reference heuristic was the “most-needy shovel / nearest truck” rule.

Key Results

Performance ratios were evaluated across 10 scenarios and summarized statistically. The RL-based approach consistently outperformed the heuristic under varied operating conditions, including failures, maintenance windows, and grade distributions. On average, RL moved 23–33% more total tonnage, reduced queue length by 38–55%, and shortened cycle times by 19–24%. The results were statistically consistent.

Why RL-Powered AI Makes the Difference

The key, GEM Mining Consulting explains, is that the RL agent is trained to “look ahead.” Unlike rules that react to immediate distance or a shovel’s instant need, the algorithm learns, over thousands of iterations, which decision sequences reduce congestion and better balance the operation over time. Simply put, the AI doesn’t only answer “what pays off now,” but “what pays off now to be better over the whole cycle.”

At the Knowledge Frontier

This modeling sits at the frontier of mine-to-plant dispatch. The system is highly complex, with uncertainty and variability associated with failures, route changes, blends, maintenance, and ore grades, and AI makes it possible to capture that dynamics and translate it into policies that better coordinate resources.

Scope and Limits of the Results

The results come from a simulation environment with equal rules for both strategies and are not universal promises. When deployed on site, the model is expected to be optimized iteratively: as the mine is digitally replicated, with real data on routes, slopes, availabilities, resources, and maintenance windows, the AI agent can help understand the system and “look ahead” to suggest more optimal dispatch decisions for each operation.

Sustainability and the Role of People

Less idle time and shorter cycles reduce diesel consumption per tonne and therefore emissions per unit produced. Equally important is the human role: the goal is not to replace human teams. The tool is designed so supervisors and control-room operators can oversee it, perform overrides when needed, and focus on tactical tasks where human judgment is key. The tool also helps optimize fleet sizing and prepare for uncertain scenarios such as weather events and equipment failures.

Local mining sector

Australia concentrates world-class mining operations spread across vast territories and challenging climates. There, long haul distances, advanced control centers, and rising expectations for productivity, safety, and decarbonization coexist. In that context, a dispatch AI that “looks ahead” adds value by anticipating operational changes, smoothing congestion, reducing idle time, and lowering consumption per tonne, with clear, traceable recommendations that the human team can supervise and override.

Conclusion

With the bottleneck in the fleet, AI-driven optimization showed clear advantages in the test bench built by GEM Mining Consulting. The head-to-head comparison between AI and a heuristic, under the same rules and conditions, offers a crisp signal to operations exploring their next productivity leap: move from static rules to intelligent, dynamic AI-based recommendations.

If you want to learn more about us and our services, visit our website at https://www.gem-mining-consulting.com/home-eng-2-2/ | contact@gem-mc.com

The post “Look-Ahead” AI Powers Truck Dispatch: GEM Mining Consulting Presents Simulation Results appeared first on The Australian Mining Review.

By Patricio Faúndez, Practice Leader of Economics at GEM Mining Consulting

Over the past decade, states have expanded their control over mining through new taxes, environmental rules, nationalizations, and trade restrictions, reshaping investment and competitiveness. This study reviews copper and nickel to ask a central question: is mining freer today than ten years ago? The debate is relevant, as rising demand for these metals will test how government policies shape both national competitiveness and global supply.

Copper

Over the past decade, copper mining in Chile, the DRC, and Peru (main producers) has experienced different forms of state intervention. Chile, while still the world’s top producer, lost long-term tax stability with the repeal of DL 600, introduced a progressive royalty under Law 21.591, and struggles with slow permitting. The DRC tripled output through Chinese investment but under a statist framework with higher royalties, a 50% windfall tax, export bans, and mandatory state participation via Gécamines, all in a high-risk environment. Peru preserved a stable tax regime and private ownership, but competitiveness has been weakened by political instability and social conflict. Table below summarizes the main milestones in these countries, with colors indicating their impact: red for measures that increase state intervention and green for those that reinforce economic freedom.

Nickel (main producers)

Over the past decade, nickel mining in Indonesia, the Philippines, and Russia has been shaped by distinct paths of state intervention. Indonesia transformed itself into the world’s processing hub by banning ore exports, attracting Chinese investment in smelters and HPAL projects, and consolidating over 50% of global refined output under a tightly controlled, vertically integrated model. The Philippines took the opposite route: exports surged after Indonesia’s ban but collapsed with mass mine suspensions in 2016, followed by reopening in 2020 and a partial revival under EO 130 in 2021, leaving output volatile and dependent on an unstable regulatory framework. Russia, led by Nornickel, saw stable production until new fiscal measures in 2021–22—including export duties and a reformed Mineral Extraction Tax—boosted state revenues but reduced competitiveness under growing geopolitical risk. Table below summarizes these milestones, with colors showing their impact: red for stronger state control, green for greater economic freedom, and orange for measures with mixed or uncertain effects.

 Conclusions

Global mining has become less free over the past decade, with the Fraser Institute’s Economic Freedom of the World Index recording consecutive declines since 2020, erasing years of progress. State intervention has taken different forms: in the DRC, the government increased its stake and imposed a 50% super-profits tax; Indonesia banned exports and forced domestic processing; and Russia raised taxes and duties in the context of sanctions. In Latin America, Chile added fiscal pressure with a new royalty, while Peru maintained stable rules but faced paralyzing social unrest. Across cases, the pattern is consistent: as production rises, governments seek to capture more rents, often extending beyond fiscal motives to ideological ones.

Indonesia now produces 60% of global nickel, consolidating supply but deepening reliance on China and exposing the sector to geopolitical risk. Price volatility adds further uncertainty, with nickel falling from pandemic highs of USD 34,000 per tonne to less than half, forcing operations like BHP’s (nickel) in Australia to suspend. Copper faces a different challenge: a looming structural deficit amid scarce new discoveries, which makes it attractive despite heavier intervention. Ultimately, the conclusion is clear: geology alone does not secure competitiveness. Institutional quality, along with social license, infrastructure, and access to capital, remains essential for the future of mining.

If you want to learn more about us and our services, visit our website at https://www.gem-mining-consulting.com/home-eng-2-2/ | contact@gem-mc.com

The post Mining economic freedom at risk: A review of state intervention in copper and nickel appeared first on The Australian Mining Review.

Ecocene’s Ecoda Platform Combines AI-Powered Analytics, Remote Sensing and Expert Validation to Deliver Stronger and More Sustainable Environmental Outcomes

Ecocene, a leading Australian nature tech company, is transforming how mining and energy companies handle environmental data. By harnessing artificial intelligence, Ecocene empowers industry leaders to gather, interpret and apply complex ecological information – driving stronger environmental outcomes and improved project performance.

Ecocene partners with some of the world’s largest mining and energy companies, including BHP, Rio Tinto, Roy Hill, Santos, Woodside and Chevron, who all recognise the importance of accurate, actionable environmental data.

“We have continuously improved our Ecoda technology platform over the past decade to collate and interpret data, and we are delighted to share our increasingly sophisticated capabilities,” says Ecocene CEO Julian Kruger.

Ecocene has three divisions: Ecocene Expertise (ecological and geospatial services), Ecocene Funding (digital markets for nature) and Ecocene Intelligence, which centres around Ecoda (its data intelligence platform).

Our technology measures progress in a world that increasingly recognises the value of biodiversity to both the planet and the economy,” says Kruger. “It streamlines monitoring, enhances ecological decision-making, and already supports tier-one miners across Australia and internationally. The goal is to provide stronger evidence of nature’s importance through accurate measurement, with smarter tech playing a vital role in protecting biodiversity, restoring landscapes and safeguarding ecosystems.

Ecoda

The Ecoda platform transforms complex information into actionable intelligence and ensures regulatory compliance via streamlined data collection, management and reporting.

Remote Sensing Metrics

Ecoda translates remote sensing metrics to provide insights into:

• landform stability and geometry
• water quality
• vegetation cover, health and structure
• habitat quality and suitability
• a range of biodiversity indicators, including the occurrence and abundance of flora and fauna species.

From Astron and Ecoda to Ecocene

In 2025, Astron Environmental Services and Ecoda officially became Ecocene. Founded over 40 years ago in Karratha, Astron earned a reputation for high-quality biodiversity and geospatial services. Ecoda, its technology and analytics division, specialised in transforming ecological data into automated insights and reporting. Together, they now operate as a single, unified business under the Ecocene name.

80 Permanent Specialists Across Ecology, Geospatial, Data and Software

Headquartered in Western Australia, Ecocene employs more than 80 staff members, including ecologists, geospatial analysts, data scientists, and software engineers. The company uses proprietary artificial intelligence, machine learning and deep learning models, some over a decade in the making, to process large-scale environmental datasets across varied landscapes.

Ecocene was the first environmental consultancy in Australia to receive a drone licence, enabling fast, comprehensive data capture from remote mining areas. As drone use expanded, the team began building AI tools to interpret the growing data stream.

AI Grounded in Fieldwork and Validation

Ecocene’s AI models are trained to detect species, vegetation types, landforms and biodiversity trends across complex environments. Ongoing fieldwork and ground truthing are used to verify results and continually refine model performance.

“Our models enable monitoring of a broad spectrum of critical environmental assets and processes” says Kruger. “This empowers clients to make informed decisions and solve environmental challenges more efficiently – often at lower cost.”

Bringing Together Remote Sensing, LiDAR and On-the-Ground Knowledge

Environmental monitoring in mining typically involves multiple data sources: drone imagery, satellite data, aerial LiDAR and field surveys. Ecocene works closely with clients to ensure these inputs are accurate, consistent and useful.

“Our role is to help clients make sense of the data,” says Kruger. “We track metrics like landform slope, erosion rates, species cover and vegetation recovery. These insights help clients make better decisions about rehabilitation planning and performance reporting.”

A Shift in How Mining Approaches Rehabilitation

Kruger observes a shift in how mining leaders approach environmental responsibilities – especially when it comes to mine closure and rehabilitation.

“Emerging leaders want to be recognised as good stewards of the land,” he says. “We’re seeing more focus on striking a careful balance between extraction and biodiversity outcomes. In future, I expect to see companies appointing Chief Nature Officers and heads of biodiversity working alongside CFOs and legal teams to manage nature-related risks.”

“Greater volumes of high-quality data are helping us make more informed decisions. With remote sensing and AI, we can better measure and communicate the value of nature. For much of the past century, nature has been treated as an unlimited, cost-free asset – essentially invisible on balance sheets. That perception is shifting, driven by improved data and growing recognition that healthy ecosystems are fundamental to economic resilience.”

Drawing on decades of experience in ecological monitoring and mine rehabilitation – from Pilbara spinifex grasslands and Victorian wetlands to mangroves in South America and jungles in West Africa – Ecocene applies its deep ecological knowledge to support mine rehabilitation projects across Australia and around the world.

“The data and technology are already here – we can rebuild the earth’s ecosystems,” he says. “Remote sensing, AI and continuous learning models are opening new possibilities for biodiversity management and mine site rehabilitation. Australia is setting the benchmark for responsible resource development, and we see Ecocene – and our Ecoda technology – playing a key role in advancing that global leadership.”

The post Ecocene’s Ecological Intelligence Platform Uses AI to Transform Mine Site Rehabilitation appeared first on The Australian Mining Review.

Fleet managers have an unenviable task of balancing competing requirements when selecting and equipping their teams’ light vehicle fleet. For the front-line operators who use the vehicle as their mobile workspace every day, functionality and the ability to get the job done is paramount. At the same time, safety and compliance staff are looking to ensure fleet consistency and adherence to all regulatory requirements, while procurement and finance staff are demanding value for money. 

The unmatched expertise of Hidrive’s team of mobile workspace specialists can assist your organisation in navigating this potentially daunting process, leveraging their knowledge of industry best practice and peer case studies to give you certainty in your procurement decisions.

STEP ONE: choosing the right vehicle for the job

Light vehicle fleets are the backbone of all field and front-line operations, transporting our tools and supplies and our most valuable assets — our people — to and from the worksite. When in the field, a fit-for-purpose vehicle is as important as a desk and computer in the office. 

However, with an ever-growing range of brands, makes and models, choosing the right solution to meet your workers’ needs can be difficult. Additionally, as fleets evolve, maintaining consistency becomes a challenge. 

A Hidrive mobile workspace specialist can assist you in choosing the right vehicle for your mobile workforce and the environments they work in — so your team can do their job efficiently and safely every day. 

 Our process considers: 

• Your specific industry niche 

• Payload requirements 

• Load handling requirements  

• Equipment space 

• Internal and external storage 

• Work environment  

• Licence type 

• Crew size 

Whether your fleet comprises utes, trailers or light trucks, Hidrive has a proven service body canopy to suit, with consistent designs for all popular makes and models. Our modular designs for single, extra and dual cabs are engineered to provide future transferability between vehicles, even to different brands of consistent cab type and size. 

STEP TWO: choose your service body canopy

Having selected the base platform for your mobile workspace, the size, shape, quantity and nature of your payload will inform the selection of the best canopy type for your specific application. 

A full canopy is Hidrive’s most popular service body design, providing ample space to organise and secure all your gear and stock, either inside or on the roof. With two and three door options for utes and trailers, or four and five door options for trucks, rarely is there a load that cannot be accommodated by the full canopy configuration. Strong and sealed, the design protects your load from theft and dust or water ingress, providing maximum certainty and security. This option also maximises branding space and provides a large, protected work area under the open doors. 

For those who require external transport and storage options, part canopies with variable tray lengths offer the best of both worlds. Gas bottles, fire extinguishers and high or bulky loads can be managed with external accessory mounts, with space to fit a crane and controller. Conveniently, dirty equipment can be kept out of the canopy while still providing a valuable secure space for sensitive equipment. 

Similarly, U canopies and tool canopies provide additional centre aisle space for longer and bulkier items. They provide flexibility for larger tools and items you want kept out of the canopy such as compressors, generators, spare wheels and other items unique to your particular use case. These designs can also maximise your payload as they can be lighter than tray and box combinations.

Further demonstrating their versatility and customisability, Hidrive also offers uniquely designed and engineered canopies perfect for the transportation of animals. Compliant with all national codes of practice for the transportation of companion animals, these specialist designs incorporate high-grip ramps and other animal handling compatible features. 

STEP THREE: tailor your workspace

To provide even greater certainty and flexibility, Hidrive offers several variations that can be made before we fabricate your service body. These options ensure that your fleet is truly fit-for-purpose and reflects the professionalism of your operations. 

In this regard, Hidrive can colour match your vehicle using automotive grade 2k paint. Getting this right impacts the impression of your brand with potential staff and customers for years to come — you can’t risk the first impression you make. 

To improve performance, adding tray space in front of the canopy and behind the cab allows added flexibility with load distribution. Keeping weight up front improves handling and the front ledge is a convenient place to locate items requiring ventilation. 

While all standard models are fitted with gullwing doors that are designed to channel away water when open to provide a dry working area, alternative designs are available. Bi-fold doors are ideal for roadside work or for vehicles that often park in tight spaces, while a part-width door with sealed divider can be added. This can be particularly beneficial to separate dry and wet areas when on site. Toughed automotive glass windows can also be added, flush bonded into front and rear service body panels with optional safety mesh. 

Additionally, rear-roller drawers and underbody boxes provide even greater storage options, completing a design solution that is truly yours. 

STEP FOUR: accessories to get the job done right

To complete your fit-out, Hidrive offers an unmatched range of over 190 accessories that have been engineered for performance and designed to integrate perfectly with your service body canopy. This extensive range will help you get even more out of your new mobile workspace. 

Starting on the inside, Hidrive offers a variety of storage solutions for every requirement, including modular one-click drawers and shelving, parts cabinets and bins, dividers, racks, mounts, hooks, load restraints and much more. 

For visibility, comprehensive internal and external lighting options are available, including integrated and remote-controlled work lights, mine bars with LED beacons and safety accessories, variable message displays, running lights and more. 

Battery, charge and volt control systems allow for the seamless integration of power supply to the canopy, including dual batteries, inverters, solar panels, jump packs, plugs, switches, power isolation lockouts and override options. These accessories compliment the addition of fridges, communication equipment, cameras, sensors and security systems, including vehicle central locking and warning buzzer integrations. 

External equipment storage and load restraint options include roof mounted bars, trade racks, ladder and specialist tool storage, purpose-built brackets and mounts, load covers and air, lube, fuel and reel accessories. Tanks and bunds, hydraulic lift and hoist accessories and work area accessories such as benches and vices can also be integrated.

Importantly, critical upgrades such as Roll-Over Protection Systems (ROPS), suspension improvements, towing and brake control systems, bull bars, long-range fuel tanks, winches and recovery equipment, site safety equipment and other integral accessories can all be incorporated in a single-source procurement solution. 

Finally, vehicle compliance decals, brand signage and wraps from our in-house service solution FleetBrandTM ensures consistency across your fleet nationally, giving you ultimate piece of mind. 

Not all service body canopies are created equal

Hidrive is the only local Australian manufacturer of ute, trailer and truck service bodies with a company-owned national installation network.  

Make certain your service body canopy is functional, compliant and great value by speaking with a local Hidrive mobile workspace specialist. 

1300 508 143  

Hidrive.com.au

The post Utes, trailers and trucks: are your mobile workspaces truly fit-for-purpose? appeared first on The Australian Mining Review.

As Coerco continues to grow, we’re proud to support projects across Australia with a new, expanded presence on the east coast. We are now better equipped than ever to support projects nationwide, offering faster delivery times, localised support and a seamless experience from concept to completion. This strategic growth enhances our ability to provide innovative liquid management solutions to the mining, resources, civil construction and agricultural sectors across the country.

Coerco chief executive Justin Jackson says the company’s mission is to find better ways to help industries manage liquid.

“From conserving and reusing water to transporting it safely, we aim to be global leaders in liquid management,” he said.

Solutions tailored to industry challenges

At Coerco, we understand that every project has unique challenges and requirements. That’s why we offer an extensive range of high-quality products designed to meet the diverse needs of our clients. Our products are engineered for durability, reliability and compliance with industry standards, ensuring they perform optimally even in the most demanding environments.

Here’s a closer look at how our product groups can support your projects.

Robust pontoons for heavy-duty applications

Heavy duty pontoons

If you are looking for a robust and reliable platform capable of handling heavy loads, look no further than our heavy-duty pontoons. These pontoons are engineered to support substantial loads and withstand harsh conditions, ideal for mining and industrial applications where stability and durability are paramount. Built with safety and stability in mind, our heavy-duty pontoons are ideal for permanent of semi-permanent applications that utilise large pump setups and can support a maximum load of 25t.

Donut pontoons with pump cradle

Designed for maximum stability and ease of access, our donut pontoons facilitate efficient pump operation in various water conditions. These pontoons can support a standard 1.5t submersible pump with a maximum diameter of 554 m².

Poly pontoons and modular pontoons

Lightweight, versatile and easy to assemble, these pontoons are perfect for projects requiring quick deployment and flexibility. Poly pontoons are ideal for tight spaces and temporary setups. Fully manufactured using high-quality polyethylene materials, Coerco poly pontoons are UV stabilised and resistant to corrosion and harmful chemicals.

Access solutions for heavy duty pump pontoons in challenging terrains

Floating walkways and gangways

Need to access your heavy-duty pump pontoons in hard-to-reach areas on site? Our floating walkways offer a great solution and can be configured in a variety of ways to provide an easy and safe route across water. Providing safe and reliable access over water bodies or challenging terrains, enhancing operational efficiency and safety for on-site personnel.

Hose and cable float solutions: safe, robust and foolproof flotation systems for every application

Cable floats, hose and pipe floats

We offer an extensive range of Multi Float® hose and cable floats in a variety of sizes, along with a selection of optional extras.
Ensure secure flotation and optimal performance with Coerco’s Multi Float® system. Designed with chemically resistant polyethylene, our floats withstand harsh environments, protecting pipes and cables from potential damage while reducing maintenance needs. With robust grip and foam-fill options, they remain buoyant even if punctured, offering peace of mind for your projects. Whether for HDPE pipes or cables, Coerco’s floats are engineered for seamless installation, stability and durability in any setting.

Integrated waste & water solutions for remote and demanding environments

Coerco’s range of Ablution Waste and Potable Pressure Tank Systems offers reliable, durable and customisable solutions for essential water and waste management in remote or demanding environments. Built for both short and long-term applications, these systems ensure efficient waste containment and potable water supply, adaptable for use in shower facilities, washrooms, kitchens, mess halls, construction sites and public events.

Ablution waste tanks

Our ablution waste tanks are designed for durability, featuring UV-stabilised polyethylene construction and heavy-duty engineered steel frames. Available in capacities from 1,500-12,000l, we provide standard models and custom designs to accommodate unique cabin configurations or large, awkward spaces. Custom options include precise nozzle and pump outlet placements and purpose-built access steps that adhere to AS1657 safety standards, allowing safe and easy entry to your facilities.

Potable pressure tank systems

For potable water needs, Coerco’s pressure tank systems offer the freedom to supply clean water wherever it’s required. Our potable tanks range from 1,000-14,000l, and each unit is manufactured in-house with corrosion-resistant, high-quality polyethylene, ensuring complete control over the product’s quality. The tanks are equipped with a commercial-grade pressure pump and optional features such as insulated tanks for hot climates or UV filtration for safe potable water.

Customisation & mobility

All Coerco tanks come with certified lifting points for ease of transport, whether by crane or forklift, making them highly manoeuvrable and adaptable to different site requirements. Our team can also add additional fittings specific to your project, ensuring a solution tailored to your operational needs.

Integrated water delivery & pressure washer solutions for tough environments

Water Delivery Equipment

Our versatile water delivery systems are designed for a wide range of applications, ensuring that you can transport and deliver water wherever it’s needed on-site. Built for durability and convenience, these systems support everything from plant watering and wash-down operations to high-volume liquid transfer for mining and civil construction projects. Coerco’s range includes:

• Skid mounted water delivery units: robust and secure, these units are ideal for heavy-duty requirements and can be easily mounted on your vehicle of choice.
• Compact mounted units: space-saving solutions that fit seamlessly on ute trays or trailers without sacrificing performance.
• Trailed water delivery units: high-quality, mobile systems that bring water access wherever you need it, perfect for rapid deployment across your site.

Our skid-mounted units are available in capacities up to 17,000l and come with customisable options like high-pressure pumps, hose reels and ground-access ladders. Manufactured from top-grade polyethylene, these units provide stability, spill containment and impact resistance to keep your operations running smoothly in any environment.

Pressure washer trailer equipment

For thorough cleaning and maintenance needs, Coerco’s Trailed High-Pressure Washer Trailer Units offer unmatched portability and power. These systems are specially designed for industrial and heavy-duty applications across mining, civil and construction sites. Key features include:

• Durable construction: UV-stabilised polyethylene tanks, galvanised chassis and ADR-compliant brake systems ensure long-lasting reliability.
• High-performance pressure pumps: capable of up to 3,000 PSI, our pumps make quick work of tough cleaning tasks.
• Optional add-ons: customise your unit with features like fire extinguishers, extra hose reels and heavy-duty toolboxes to meet specific site requirements.

Whether you’re managing daily wash-downs, graffiti removal, or equipment cleaning, Coerco’s pressure washer units are built to make the job easier and faster. Our integrated baffle system ensures smooth towing, while the user-friendly start-up allows for seamless operation from site to site.

Nationwide support for seamless project execution

Our expansion to the east coast is more than just new facilities; it’s a commitment to being closer to our clients and providing unparalleled support:

• Faster delivery times: with facilities on both coasts, we reduce lead times, helping keep your projects on schedule and within budget.
• Localised expertise: our teams in Brisbane and Sydney offer regional knowledge and support, ensuring we understand the specific needs and challenges of your area.
• Efficient logistics: enhanced transportation networks allow for smoother delivery processes, minimising delays and logistical complications.
• Customised solutions: being closer to your operations allows us to collaborate more effectively, tailoring our products to meet your exact specifications.

Coerco founder Andrew Jackson emphasises this dedication.

“If there’s something that has to be done, it gets done,” he said.

“We don’t stop until it’s right, and that commitment flows through every level of our organisation.”

Committed to innovation and excellence

At Coerco, innovation is at the heart of what we do. Our dedicated research and development efforts focus on creating cutting-edge solutions that meet the evolving demands of the industries we serve. We continuously invest in technology and processes that enhance product performance, safety and environmental sustainability.

Reflecting on Coerco’s growth and future, sales manager Daniel Rignall says he believes Coerco has huge potential for growth and is excited to be a part of that.

“We’re not just expanding; we’re strategically positioning ourselves to better support our clients across Australia,” he said.

Our ‘whatever it takes’ philosophy means we are dedicated to going above and beyond to ensure your project’s success. From initial consultation through to delivery and after-sales support, our team is with you every step of the way.

Partner with Coerco for your next project

With over 30 years of experience, Coerco has built a reputation for quality, reliability and exceptional customer service. Our expansion across Australia reinforces our commitment to supporting your projects, no matter where they are located.

We invite you to discover how our comprehensive product range and nationwide support can benefit your operations. Whether you’re an engineer designing complex systems, a contractor managing on-site installations, an integrator incorporating new technologies, a project manager overseeing timelines and budgets, an on-site operator ensuring daily efficiency, or a procurement professional sourcing reliable equipment, Coerco has the solutions you need.

Experience the Coerco difference

Choosing Coerco means choosing a partner dedicated to your success. Our expanded capabilities, comprehensive product range and commitment to excellence position us as the preferred choice for liquid management solutions across Australia.

Contact us today to learn more about how we can assist with your next project. Together, we’ll achieve outstanding results.

Contact Information:

Phone: 1800 646 277

Email: info@coerco.com.au

Website: www.coerco.com.au

The post Expanding horizons: how Coerco supports projects across Australia appeared first on The Australian Mining Review.

The mining industry, particularly in underground settings, faces severe air quality challenges, which have long posed risks to workers’ health and safety. Underground mining operations continuously generate high levels of airborne contaminants, including dust, gases, and particulate matter, due to activities like drilling, blasting, and material handling. The confined nature of these environments exacerbates the problem, allowing dust and harmful gases to potentially accumulate in hazardous concentrations. Among the most dangerous contaminants are ultra-fine dust particles, such as coal dust and silica, which can easily become respirable and penetrate deep into miners’ lungs. Exposure to these fine and ultra-fine particles can lead to chronic and debilitating lung diseases, such as coal workers’ pneumoconiosis (CWP) and silicosis.

Underground mining also suffers significant risk from the potential build-up of harmful gases such as methane, carbon monoxide, and diesel emissions from mining equipment. Methane poses a constant hazard, while unventilated carbon monoxide, a colourless and odourless gas, can lead to poisoning. Despite the standard use of ventilation systems and dust suppression methods, these traditional approaches often fall short, particularly when it comes to managing the most dangerous fine particulate matter and gases.

To address these challenges, innovative air purification technologies, which supplement existing systems, offer a more efficient solution. Fortress Air’s AirSteril is such a solution. An advanced and effective air purification technology developed in the United Kingdom; it has demonstrated its effective control of airborne contaminants in volatile environments.

While AirSteril technology has only been available in Australia since 2017, it was developed and launched by UK-based company, AirSteril Ltd, in 2009. The company’s focus is creating air and surface purification solutions for a wide range of environments, including healthcare facilities, food processing plants, public spaces – such as airports, and industrial sites. Their award-winning technology is noted for its effectiveness in controlling airborne pathogens, bacteria, viruses, odours, and other airborne pollutants, leveraging the power of hydroxyl radicals and negative ions. AirSteril’s UV destroys microorganisms by a mechanical process damaging the DNA of bacteria, viruses and moulds, so the risks are constantly reduced. This is best described as custom germicidal UV technology combined with hydroxyl radicals and negative ions. Since its inception, AirSteril has continuously adapted its technology to meet the needs of various industries including, more recently, introducing its potential to more industrial environments like underground mining.

By leveraging hydroxyl radicals and negative ions, AirSteril provides a dual-action approach, removing harmful particulates from the air and neutralising dangerous gases and pathogens.

AirSteril’s established success in healthcare settings underscores its potential for use in underground mining, an environment with similar challenges in air quality management. In hospitals and ambulances, where the need for pathogen control is paramount, AirSteril’s technology has effectively reduced airborne bacteria, viruses, and volatile organic compounds (VOCs), creating safer environments for patients and healthcare workers. This technology can be applied in the mining industry to neutralise dust and gas hazards – providing continuous purification and addressing the shortcomings of traditional ventilation systems.

In underground mines, where methane and carbon monoxide are persistent dangers, hydroxyl radicals can continuously neutralise these gases, converting them into harmless by-products like water and carbon dioxide. Meanwhile, AirSteril’s negative ion technology targets airborne dust, including fine and ultra-fine particulate matter. Negative ions bind to dust particles, causing them to aggregate and settle out of the air, reducing the concentration of respirable dust and mitigating the risk of respiratory diseases.

Several key studies and research projects conducted between 2020 and 2024 explored air purification technologies relevant to industries like underground mining. These studies identified mining industry challenges and reviewed the potential for negative ions and hydroxyl radicals to mitigate air quality risks. They provide critical insights into the efficacy of these technologies in controlling airborne particulate matter and neutralising harmful gases, underscoring AirSteril’s potential to improve the health and safety of workers in the mining industry.

Several studies focused on the use of negative ions to reduce airborne particulate matter, particularly in controlled environments. For instance, the Journal of Environmental Science and Health reported that negative ion generators reduce fine and ultra-fine particle concentrations (PM2.5) by up to 50% in enclosed spaces, such as offices and industrial clean rooms. These particles were aggregated by the ions, making them heavier and causing them to fall out of the air.

Another study by the South Korea’s Institute for Occupational Health Research, conducted in manufacturing facilities with high levels of airborne dust, showed that negative ions could reduce concentrations of PM10 and PM2.5 by 45%. The study highlighted that effective, ionisation required strategic deployment to optimise airflow and maximise particle aggregation.

China University of Mining and Technology’s 2024 study found electrostatic dust collectors, which operate on a similar principle to negative ion generators, removed 80% to 95% of dust particles, particularly in fine and ultra-fine ranges. This study focused on coal mines, reinforcing the potential for AirSteril’s ionisation technologies in the mining industry.

AirSteril’s negative ion generation technology directly addresses one of the most significant challenges in underground mining – ultra-fine dust. Research suggests traditional ventilation and dust suppression systems struggle to capture ultra-fine particles due to their size and persistent ability to remain airborne. By introducing negative ions into an underground mine, AirSteril causes these particles to aggregate, making them heavier than air and allowing gravity to settle them out of the breathing zone. Studies cited earlier, such as the ones from South Korea and China, have shown the efficacy of ionisation in reducing fine dust particles by up to 50%.

Hydroxyl radicals have also been widely researched for their ability to neutralise gases, VOCs, and airborne pathogens:

In 2021, the Multidisciplinary Digital Publishing Institute (MDPI) published a comprehensive peer-reviewed study that found hydroxyl radicals are highly effective at reducing airborne VOCs, methane, carbon monoxide, and other toxic gases in controlled industrial settings. Hydroxyl radical generators reduced harmful gases by up to 80%, breaking them down into harmless by-products like carbon dioxide and water.

Chongqing University of Science and Technology’s study of 2024 focused on air purification in high-pollution urban environments, and found hydroxyl radicals effectively neutralised toxic gases, including methane and nitrogen dioxide, demonstrating that hydroxyl radical generation could address similar contaminants in underground mining environments.

Although limited direct studies have been conducted in active mining environments, several other reports suggest ionisation and hydroxyl technologies should be considered to keep the air in mines clean and the workforce safe.

The study on electrostatic dust collectors in coal mines by the China University of Mining and Technology (2024), found that with proper calibration, ionisation-based technologies could significantly reduce the concentration of respirable dust, particularly ultra-fine dust particles that contribute to lung diseases such as silicosis and coal workers’ pneumoconiosis (CWP).

In 2020, a Virginia Tech research project on improving dust collection where continuous miners are in use, highlighted the importance of enhancing existing scrubber systems. While this study did not directly focus on ionisation, it recognised the potential for electrostatic and ionisation-based methods to improve dust aggregation and removal in highly dust-laden environments.

Further, AirSteril technology is designed to complement traditional ventilation and dust suppression systems rather than replace them. By reducing the overall load of contaminants in the air, AirSteril can improve the efficiency of ventilation systems and reduce the need for frequent cleaning and maintenance of dust collectors. The continuous generation of hydroxyl radicals and negative ions ensures that both dust and gases are managed effectively, improving air quality across the entire underground operation.

In conclusion, key findings from the various studies on the use of negative ions and hydroxyl radicals in controlling air quality demonstrate the significant potential of AirSteril technologies to improve conditions in the industrial and mining sectors. The effectiveness of negative ions in reducing airborne particulate matter, including fine and ultra-fine dust, has been well-documented, with reductions of up to 50% in controlled environments. Similarly, hydroxyl radicals have proven their capability to neutralise harmful gases such as methane and carbon monoxide, reducing concentrations by as much as 80% in some studies. These findings suggest that applying AirSteril technologies to underground mining environments could greatly enhance air quality, improving modern mine safety, protecting workers from respiratory diseases and gas-related hazards while improving operational efficiency.

AirSteril is a well-established air purification system already proven effective in environments as varied and volatile as hospitals, ambulances, rubbish dumps, recycling centres, and airports. The technology offers a unique and elegant solution to the air quality challenges faced by the mining industry. AirSteril’s hydroxyl and negative ion technology has been crucial in eliminating airborne bacteria, viruses, and other pathogens in medical settings, creating safer environments for both patients and healthcare workers. In refuse dumps and recycling centres, where unpleasant odours and airborne pollutants are rampant, AirSteril has successfully neutralised VOCs and reduced airborne contaminants, showcasing its ability to handle highly polluted environments. At airports, where large numbers of people congregate, AirSteril technology has been deployed to improve air quality, reducing the risk of transmission of airborne illnesses. The adaptability of AirSteril to such a diverse range of environments illustrates its capacity to address a wide spectrum of airborne hazards, making it highly suitable for the equally challenging conditions found in underground mining.

Given the mounting evidence from these studies and AirSteril’s proven track record in demanding environments, it is clear the technology is a vital part of ensuring better air quality and occupational health standards in mining. The need to mitigate risks associated with poor air quality is more pressing than ever in the mining industry. Fine dust particles, such as coal dust and silica, can cause severe, irreversible lung diseases like coal workers’ pneumoconiosis (CWP) and silicosis. Additionally, harmful gases such as methane and carbon monoxide pose immediate dangers, including explosions and carbon monoxide poisoning. These risks are compounded by the confined nature of underground mines, where traditional ventilation and dust suppression methods often fall short in fully controlling the level of airborne contaminants.

The legal and financial implications of poor air quality in mining operations must be considered. Mining companies are increasingly being held accountable for the health and safety of their workers. Legal challenges drain company resources and damage the reputation of the business, potentially leading to stricter regulations and operational disruptions. By proactively addressing air quality concerns, mining companies can significantly reduce their exposure to legal risk and demonstrate their commitment to protecting worker health.

AirSteril offers an elegant, tested solution to these challenges, providing continuous, low-maintenance air purification, capable of addressing both dust and gas hazards. Its ability to neutralise fine dust particles and harmful gases using a combination of negative ions and hydroxyl radicals makes it a particularly attractive option for mining operations. Unlike traditional filtration systems, AirSteril operate with minimal maintenance. This reduces ongoing operational costs and effectively eliminates downtime, allowing the system to function without interruption. Furthermore, AirSteril’s versatility enables it to be deployed in key areas of the mine where air quality risks are most acute, such as near drilling operations, conveyor belts, or transport tunnels, ensuring that contaminants are neutralised at the source before they have a chance to spread.

The mining industry must continue to prioritise the health and safety of its workers, particularly in environments where air quality hazards are persistent and dangerous. The studies clearly show the effectiveness of technologies like AirSteril to mitigate dust and gas-related risks. AirSteril offers an established, scientifically backed solution that can help mining companies safeguard their workforce, reduce legal liabilities, and lead the industry in occupational health and safety matters. By investing in advanced air purification solutions, mining companies can significantly reduce the incidence of occupational diseases, enhance worker well-being, and foster a culture of safety and responsibility. This proactive approach to air quality management would also align with global trends toward stricter environmental and health regulations, ensuring that mining operations remain compliant while enhancing their reputation as industry leaders in safety. As mines grow deeper and the challenges of air quality management increase, adopting advanced technologies like AirSteril will become essential for maintaining safe, efficient, and legally compliant operations.

For further information, please call Stephanie Moore on 0436 607 488, enquiries@amtg.com.au, or visit: https://amtg.com.au

The post AirSteril Technology Mitigates Air Quality Challenges for Mining Industry appeared first on The Australian Mining Review.

Global air compressor manufacturer ELGi Equipments has built a global reputation for its compressor technology breakthroughs and product range that delivers performance and energy efficiency. At ELGi, every system and every process is part of an unwavering commitment to be ‘Always Better’. This is a testament to the company’s portfolio of over two million compressors running across more than 100 countries, which includes an extensive dealer network across Australia.

ELGi strives to ensure its customers achieve their productivity goals and keep the total cost of ownership low. It offers a complete range of compressed air solutions – from oil-lubricated, oil-free rotary screw compressors and oil-lubricated reciprocating compressors, to dryers, filters, and downstream accessories – that make up a portfolio of over 400 products to suit different applications across a range of industries.

With the world facing environmental challenges, the transition to renewable energy sources, and demand to manufacture more energy-efficient products, ELGi is focused on improving its specific power consumption (SPC) and Free Air Delivery (FAD).

Keeping best-in-class life cycle costs (including power) in mind, ELGi has developed a new air-cooled, direct drive series with Permanent Magnet Synchronous Motor (PMSM). Available in models ranging from 11- 45 kW, the upgraded EG Series range has welcomed the EG PM (Permanent Magnet) oil-lubricated screw air compressors.

This compressor is set to deliver up to 15% improved efficiency gains, aside from an incremental FAD of 16%. The EG PM Series is tailored to deliver superior performance and energy efficiency, providing unmatched life cycle value across varying load capacities, even at 100% load conditions, unlike most other compressors that operate below 80% load capacity.

According to ELGi Equipments Product Manager Khyati Acharya, the EG PM Series offers customers a range of intelligent features engineered to minimise energy consumption and, as a result, reduce environmental impact.

“The high-efficiency drive system incorporates a proprietary ultra-efficient IE5+ permanent magnet synchronous motor tailored specifically for ELGi air ends,” said Acharya. “The motor’s efficiencies (between 96.5% and 97.6%) are well above the IE5 levels, resulting in maximised energy efficiency and carbon footprint reduction.”

The directly coupled system provides optimised lower motor and airend speeds, ensuring synchronous operation and optimal performance, which is particularly effective in variable speed applications. An intelligent thermal valve with an ambient temperature sensor maintains oil at ideal operating temperatures, which prevents excessive heating in colder months and improves energy efficiency.

“The compressor is also equipped with the Neuron 4 controller for reliable operation, as well as an industrial-grade 7-inch touchscreen interface and intelligent algorithms,” added Acharya. “This optimises energy usage, increases operational efficiency, and provides safe, controlled operation while facilitating proactive maintenance.”

ELGi has also introduced its new EG SP (Super Premium) oil-lubricated screw air compressors for larger kW units. These machines represent an advancement in compressed air technology, delivering significant energy efficiency gains of up to 15%, best-in-class warranty and performance, and low life cycle costs in the 90-160kW compressor range.

Acharya explained that “The upgraded EG SP units embody newly configured two-stage air ends, featuring the proven ?-V profile, which optimises the overall compression process, resulting in up to 15% savings in specific power consumption.”

“The low-speed air ends and a lighter load on each stage extend component life,” she said. “The IE4 motors also enable a seamless integration of advanced design and cutting-edge technology for increased energy efficiency.”

All EG SP machines are equipped with Neuron 4 industrial controllers and feature a unique oil filter designed for prolonged 4000-hour lifespans. The filter efficiently removes contaminants from the compressor’s lubrication system, contributing to longer operational life.

The compressor units are also compatible with Air-Alert, ELGi’s add-on IoT solution, which is an IoT-enabled monitoring and alert system compatible with ELGi’s range of air compressors. Data analysed and delivered by Air~Alert from your compressor enables you to improve your compressor’s energy efficiency and uptime. Air~Alert also allows 24×7 remote monitoring from anywhere in the world.

For peace of mind, the entire EG range, including the EG PM range and SP range, comes with ELGi’s warranty package, which includes a 10-year warranty on the air end, a 5-year warranty on key compressor components, a 3-year warranty on the VFD, and 1-year warranty on electrical and rubber parts.

ELGi’s compressed air technology solutions, like the EG Series, reflect the company’s unwavering commitment to technological progress, energy efficiency, and compressed air performance. These compressors are tailored for manufacturing enterprises seeking energy efficiency and environmental stewardship, promising substantial energy savings bundled into a highly competitive total cost of ownership package.

ELGi Equipments

3 Squill Pl, Arndell Park NSW 2148

Phone: 1300 625 704

Email: enquiry@elgi.com.au

Website: www.elgi.com/au/

The post ELGi air compressors set new benchmarks in uptime and energy efficiency appeared first on The Australian Mining Review.

Kaeser Compressors Australia has recently taken its first delivery of M250E units from the
Mobilair e-power (electric-drive) portable compressor range. The M250E delivers exhaust-free and quiet compressed air production, wherever an electrical power connection is available and is ideal for use in low emission and noise-sensitive areas.

Powered by a 132 kW Siemens electric motor, this portable powerhouse combines a highly
energy-efficient IE4 motor with a Sigma Profile screw compressor block, a proven component in industrial rotary screw compressors. Depending on the combination and pressure range, it delivers flow rates of up to 25 m³/min at 8.6 bar.

How does this unit differ from the many industrial rotary screw compressors installed in closed compressor rooms? The difference lies in the unique features of a Mobilair compressor made by KAESER.

The entire system is designed for outdoor installations. The M250E was meticulously crafted to be completely weatherproof, meaning wind, rain, and extreme temperatures are not a problem – for either the body or the controls. It is also built to be moved quickly and easily from place to place, making it the ultimate “land and go” option. The galvanised skids with forklift slots, fitted as standard, and the crane lifting eye make loading and unloading a breeze.

The M250E features a Sigma Control Smart Controller, enabling telematics compatibility. This allows KAESER to monitor the performance of the machine remotely, ensuring maximum uptime for users.

Applications are versatile, ranging from temporary use in industry to handle peak production periods to permanent outdoor installations. It’s ideal for industries such as sandblasting or the delivery of air for mining operations. The closed floor pan, supplied as standard, is there for all eventualities to protect the environment against spills. All controls, maintenance points and connection points for power and compressed air are conveniently accessible. The aftercooler with centrifugal separator, supplied as standard, extracts moisture from the air. And the optional filter combination for oil-free compressed air is installed within the compact body of the unit. A connection to a master controller is
also provided – making the M250E the ideal team player.

The post Land and Go With KAESER’S Mobilair M250E – Kaeser Compressors Australia appeared first on The Australian Mining Review.

 In 1987, the United Nations defined sustainability as “meeting the needs of the present without compromising the ability of future generations to meet their own needs.” 

In 2024, sustainability is now even higher on the priorities of all multi-national and large corporations. With the moral and social imperative to adopt more sustainable practices, companies in well-established and already heavily regulated industries, like mining, are looking outside to find opportunities to innovate their practices and processes within their own sustainability requirements.

For many years now, the assaying community has considered KLEN International a leader in fire assay flux manufacturing, especially when it comes to sustainability. The latest exciting innovation from KLEN is to offer the marketplace a lead-free alternative.

KLEN’s lead-free fire assay flux is an environmentally friendly replacement for lead-based fire assay, on-site and in the laboratory. KLEN’s lead-free fire assay flux ensures no hazardous lead is used on site or left as hazardous waste.

So, if you don’t like the cost implications and the long-term lease and contractual requirements of recent alternative technologies and methods, then KLEN may well have another option for you.

With your own expertise and adjustments to some of your existing fire assay processes, KLEN can help create a protocol that has all the benefits of the traditional precision and consistency of fire assaying without the hazardous nature of lead.

 All the advantages, none of the hazards

Fire assay technology and basic gold refining date back as far as 550 BC. By the 1500s, the assaying and the assayer were becoming very prepared, instructed and proficient in the art of assaying — but the process has remained relatively unchanged since.

Since starting out in fire assay flux manufacturing in 1991, KLEN International has grown quickly and, has for some time now, been considered the cleanest and most consistent quality flux on the market with the lowest levels of gold (and silver where required). With the recent new technologies in the market, the fire assay process still has an important part to play due to the very low-level detections, high accuracy and its long-understood history.

Given its similarities to the lead-based flux, KLEN’s new lead-free fire assay flux has all the same advantages of using existing assay equipment and, most importantly, provides the low detection levels required, all without the use of hazardous lead.

The lead-free process, while being the same in theory, will need adapting in practice. Each lab will carry out its own research and development to find the right adjustments to suit their own particular needs in the same way they would for standard flux use. KLEN will provide a framework that will then be customised by each lab. The actual recipe of ingredients, the adjustment of furnace and cupellation heat, the process of removing slag and other standard practices may need tweaking. This, like any other process within a lab environment, becomes the intellectual property of that lab, including the final recipe.

A lead-free flux means:

• No lead and therefore no lead disposal costs
• No lead related blood testing of employees every three months or as required and dictated by past lead results and local regulations
• No requirement for lead based safety clothing and equipment
• No administration costs associated with lead and to the requirements of the regulatory departments
• No Capex or investment requirements
• No requirements for any new and expensive equipment
• No general Dangerous Goods (DG) and hazardous charges
• No costs associated with shipping hazardous lead material by air, road, rail and sea
• No hazardous surcharges and hazardous handling or documentation fees related to lead

Committed to ESG

Although KLEN International is celebrating its 50^th year in the chemical industry, it has been driving sustainable changes in the mining industry since entering the market in December 1991.

Some examples of this are:

At KLEN, steel drums have been phased out and replaced with bags. Steel drums were difficult to dispose of and often had to be cleaned before transporting or disposing of which could be difficult and costly. Transporting was also extra costly given the cubic and weight measurements. Bags are much more compact and can be rolled and compacted into small easily transported bundles. This solution is easier to dispose of and far less expensive.

KLEN has achieved the changeover of 70% of powdered fluxes to granular, meaning less lead dust at no extra cost to the market. Lead dust has always been a major issue to the environment and to personal OH&S. Granular flux is less dusty and therefore provides an immediate improvement to powdered fluxes. KLEN worked closely with its lead partners to achieve this outcome that ultimately was not only great for its market, but also its own internal manufacturing and operations.

In 2012 KLEN’s proudly family-owned business became part of a large multinational organisation, VWR (now Avantor). As part of the change, KLEN was able to have a purpose-built manufacturing plant built for its operations in the northern suburbs of Perth, Western Australia. As a result, KLEN has worked closely with the state and local governments to ensure a safe and sustainable operation was implemented including how it uses, stores and treats water.

With the new plant came the ability to look after its own employees with dedicated lead areas that contain the hazardous substance. These are controlled rooms, with no lead dust migration allowed outside of these areas. KLEN also implemented food factory processing ideas and processes such as the use of clean/dirty locker rooms. These are rooms that contain showers in the middle where employees can remove possible contaminated clothing in one side of a room (dirty) before heading through showers to the other side (clean) to re-dress. This is just one example of many processes implemented at that time.

All these efforts are supported by KLEN’s solar powered site, with 277 panels generating 102KWp. This brings an estimated carbon dioxide avoidance of 105.7tpa.

In addition to its innovative practices, KLEN is constantly inspecting process developments that will minimise waste and improve our OH&S. KLEN has a requirement not only to itself, but also its employees, its neighbours and its clients to continually improve. To ensure this happens, the company is constantly developing and innovating its processes.

Examples of some of the programmes it has implemented and are dedicated to are the Lean Management Programme, Daily Management Systems and the popular Gemba Walk.

The company is also proudly certified in the ISO Managements Systems 9001 (achieved in 1994) and 17034 (achieved in 2018), which KLEN was proudly the first of its kind to achieve.

If as a laboratory manager or executive you would like to know more about the new and exciting opportunity of lead-free flux, please do not hesitate to contact KLEN through either of the email options below. 

Karl Cherrie – Sales Manager kcherrie@klen.com.au  

Angus McGuire – Americas & African Regional Manager amcguire@klen.com.au 

The post KLEN INTERNATIONAL: the next generation of fire assay in a world of sustainability  appeared first on The Australian Mining Review.

Latest statistics from Safe Work Australia show that 5,000 serious claims were linked to head injuries in FY23, with hands, fingers and thumbs also accounting for about 13%, or 17,849, of all serious claims in the same period.

All mine site workers have the right to a safe working environment and to head home safely at the end of every shift – but the challenges to overcome this remain significant.

The Australian Mining Review speaks with Milwaukee Tool business development manager Andrew Miller about performance, innovative and advanced personal protective equipment (PPE) solutions currently available to the Australian mining industry that offer workers superior protection from head and hand injuries.

Milwaukee’s commitment to ongoing innovation and improvement to bolster job-site productivity, performance and safety are central components of the company’s DNA.

“We’re in the business of creating innovation that solves end-user problems on the jobsite,” said Miller, “and the key question we consider when developing an approach to every problem is ‘how can we make products that improve the lives of our end users?’.

“Developing solutions that enhance functionality, and are more reliable and durable while improving safety, are central to this process”.

These overarching parameters apply to the many prototypes and products that Milwaukee develops for the Australian mining industry.

“Milwaukee was the first company to bring a battery-operated 1-inch wrench to the market and, in the mining space, this is essentially the pinnacle of tools,” said Miller.

“Using that same approach, we are now leading the way in safety innovation by disrupting the PPE market with the ultimate aim of making the workplace safer and more productive for the end user.”

BOLT System head protection

Introducing the Milwaukee® BOLT System for head protection

That commitment to innovation and safety is very much in evidence in Milwaukee’s BOLT System head protection range, which includes BOLT 200 helmets, BOLT 100 hard hats and a range of safety accessories that can be quickly and easily attached and removed.

As the name suggests, accessories are ‘bolted’ on for the task at hand. Multiple accessories can be secured simultaneously so that workers stay safe and productive and have a variety of different options for different job requirements – and all have been tested and certified for use in combination with BOLT Head Protection.

On mine sites, that translates to a number of benefits. BOLT’s built-in adaptability makes it simpler to use the correct head protection and accessories for the task at hand.

Unlike traditional head protection, which require the separate use of attachments, the BOLT system ensures the wearer doesn’t have to compromise on other factors like ear and eye protection.

That means that users can easily swap and adjust safety accessories for the face, eyes, ears, personal lighting and sun protection, all of which can easily be done while wearing the helmet or hard hat.

That equates to efficient, versatile safety solutions for workers on the job without compromising time, resources and productivity.

“The premise behind BOLT is that we’re bringing premium impact head protection to the market, with an ergonomic design that reduces heat, is lightweight and maintains a higher level of safety, improving the lives of our end users,” said Miller.

“Where it also differs from traditional hard hats is, as the name describes, you can ‘bolt’ on accessories and attachments.

“Historically, you needed to have a helmet and then add additional protection, such as glasses or ear plugs, for each application undertaken.

“Now, you can now ‘bolt’ on multiple accessories like a headlamp, a visor, a wide-span brim, a set of earmuffs, a pair of safety glasses or a hard hat lining, to name just a few – with the ability to click them straight on and utilise them as required without taking off one accessory to use another.”

Miller says the market was previously extremely limited, with very few options, and it was challenging to find a brand or product that allowed safety glasses to be attached to hard hats.

“You would traditionally buy a standard pair of safety glasses and then wear those with the hard hat, but with Milwaukee you can buy a safety visor in either clear or tinted options, and just clip it onto your hard hat,” he said.

“When you’re completing a task or an application, you can pull your safety visor down, and when you’re finished, you can lift it up.”

The BOLT System head protection gear is compatible with all BOLT accessories, including Milwaukee’s range of clear or tinted visors that are both anti-fog and anti-scratch, earmuffs with an SCL80 rating of class 5 (26dB NRR), sunshades and headlamps featuring 600 lumens of flood lighting and powered by a lithium battery.

For the user, the BOLT 100 hard hat offers top impact protection, while the BOLT 200 helmet provides both top and side impact protection, thanks to a Durable LexanTM shell and inner foam suspension which distributes impact force evenly.

The BOLT System of head protection is lightweight, comfortable, ergonomic and offers an improved fit for the user with its replaceable sweatbands and wheel ratcheting suspension for tightening around the head.

BOLT head protection is certified to AS/ NZS 1801:1997 – type 1 occupational head protection.

Cut 7(F) high-dexterity nitrile-dipped gloves

Milwaukee has also brought a solution to market to encourage workers to keep their gloves on.

According to Safe Work Australia, arms and hands are the most likely body parts to be injured at work, with over 45,500 claims reported in FY 23 alone, highlighting the need for more effective and consistent use of PPE.

Milwaukee’s R&D (research and development) team recognised that many workplaces demanded a higher performing, breathable and comfortable glove that could protect workers from heavy machinery injuries in the age of automation and digitalisation.

The company’s solution to this problem is its Cut 7(F) high-dexterity nitrile-dipped gloves, ideal for metal and glass handling and cutting applications. These cut and puncture resistant gloves are made of an 18-gauge knit for greater hand mobility. Nitrile-dipped palms offer ultimate durability and grip performance, protecting hands, fingers and thumbs from cuts and lacerations caused by sharp tools, jagged rocks and broken equipment, while the reinforced nitrile coating between the thumb and index finger provides increased durability in high-wear areas.

Maximum dexterity in the Cut 7(F) gloves is also maintained through its cutting-edge SMARTSWIPE fingertips technology. “SMARTSWIPE, developed by Milwaukee, enables the use of your touch screen tablet, phone or handheld device without removing your gloves,” said Miller.

Milwaukee gloves also feature a colour coded wrist band and back-of-hand logo for easy cut-level identification. Traditionally, users compromised dexterity with increased cut levels. Milwaukee listened to users and developed a range of high dexterity gloves in Cut 3(C), Cut 5(E), and Cut 7(F).

“With the age we’re living in right now, the use of phones and tablets are more commonplace than ever and are used increasingly to operate heavy machinery,” said Miller.

“By introducing high dexterity gloves, workers now have the ability to use their smart devices while also experiencing a better sensation and improved dexterity handling and working with small nuts, bolts and fasteners.”

Disruptive safety & innovation

Beyond BOLT and SMARTSWIPE, Milwaukee continues to serve the Australian mining industry more broadly through its leadership in safety innovation.

Its REDLINK Plus intelligence technology offers another glimpse into how this 100-year-old company has been delivering innovative solutions since 1924.

Combining advanced hardware and software REDLINK Plus intelligence enables advanced communication between batteries and tools, and is incorporated in all of its battery-operated tools, delivering unmatched performance, productivity and protection.

ONE-KEY technology, also developed by Milwaukee, manages inventory and tracks tools and equipment. Based on three core principles – customise, track and manage – compatible tools can be customised within parameters to prevent risk and injury to the user.

“For many of our products, if an apprentice is new to a tool, we can, for example, dial the RPM right down and switch anti-kickback on to prevent the end user from potentially damaging their wrist,” said Miller.

“We can also manage an entire mine site or mining company’s inventory.”

“As part of this tracking ability, we can set up a geofence around a site to understand what tools are within that job site.”

“If a tool goes outside of that geofence, or if there is a tool we can’t follow, it is reported as missing, and that gives the user the ability to lock out that tool, meaning it cannot be used by anybody and has to be reopened by the owner of the tool.”

Boots on the ground

Milwaukee sets itself apart with its boots on the ground approach.

The company doesn’t just stick its label on existing products – rather, it spends years researching and developing innovative features to solve major end user problems.

Milwaukee then trials these products on site to get direct feedback from those using the tools on the front lines.

“With PPE being such a heavily saturated market, Milwaukee is very much focused on how we can design and refine products and solutions that improve the lives of the user, based on end-user insights and listening to their frustrations,” said Miller.

“That commitment to user driven innovation is ultimately what separates us from the pack.

“Generally, end users will see an immediate difference, or have an immediate understanding, of why Milwaukee products are far more suited to their everyday needs.

“Our aim is to provide end users with a safer, more effective, more reliable solution that’s going to save them time and money.

“One of the hardest parts is going to a mine site and bringing a product – whether it’s a hard hat, a pair of gloves or a new tool  then asking a tradesperson that has been using the same product for 30 years, to use our product because we’re telling them it’s better.

“So, we educate and demonstrate to our end users why Milwaukee tools are more durable and safer.”

Improving the lives of its users

To learn more about Milwaukee Tool safety solutions call +61 1300 645 928 or
visit: www.milwaukeetool.com.au.

The post The shift to advanced PPE: How Milwaukee Tool is leading the way in job site safety innovation appeared first on The Australian Mining Review.